Next: two light coats of Mohawk Ultra Classic 'Light Golden Oak' (M100-0415) which brought the appearance closer to other examples of the MX cabinets that I've seen:
In a couple of weeks I'll rub out the finish - that should help give it a nice smooth and original looking finish.
Side panel veneer
As I mentioned earlier, I decided on 'pre-catalyzed resin' for applying the replacement veneer. From what I learned this is a good choice for thick veneer (1/16") - especially raw veneer (not backed by paper). The glue dries very rigid.
But now for the part that didn't go as planned.
The veneer I ordered ended up being about 1/16" short. I should have ordered it slightly larger of course - entirely my fault. I didn't want to reorder veneer as it's not cheap. I applied it as is, and plan to pad the slight gap with Timbermate or epoxy wood filler. It should be possible to obscure this small area using tone finish toner. Alternatively I could leave the gap as is - we'll see.
I won't post much on the electronic restoration - so I'll just add it here to this thread.
6.5K Resistor
Part #60 - the large wire-wound resistor - tested open.
After replacing it with the one from a parts chassis and putting in new electrolytics I tried bringing it up on a variac. No sound...
Speaker
Even though the speaker looked to be in really clean condition the output transformer tested open.
Fortunately I have a spare H-13 speaker. And it lives! Actually it works pretty well but I'll still go through and restuff all the caps.
Tuning Condenser
After making sure it was mostly working I got to the root of the original problem - the one that resulted in an extra hole. I swapped in the tuning assembly from a parts chassis. It was also the perfect time to put in new tuner rubber mounting grommets.
The shadow meter tests good, although it doesn't move much. I verified that it moves correctly using a 9V battery. It will likely do much better after I restuff all of the paper caps and align it.
Today I applied the grain filler. Actually, I first sprayed two light coats of Deft Sanding Sealer to the whole cabinet. I let that dry then lightly sanded with 400 grit sandpaper.
So I ordered some brown mahogany grain filler from Contantine's. It looks like they don't carry their own brand of grain filler any longer (until now I've only been using that in the walnut color) - instead they have this WoodPerfect grain filler product:
Unlike the previous product this one doesn't require mixing or thinning.
The consistency is almost exactly like frosting - or chocolate frosting in the case of the brown walnut color.
I followed the instructions and it went on pretty easily.
There's still a decent difference in color between the old and new veneer. I think that I should be able to even things up with an extra coat of toning lacquer on the sides. I've got some Mohawk 'Brown Mahogany' Ultra Classic on the way.