Philco 20 Cabinet Reproduction
Posts: 1,402
Threads: 70
Joined: Oct 2007
City: Linn Creek, MO
I have been thinking about making a 20 cabinet for sometime. The biggest holdup has been trying to figure a way to cut the scroll in the front panel. The only way that I could think of was an over arm pin router. I couldn't afford to buy one so, I took an old cheep Black and Decker router that I have had for years and made one. It's a little crude but it works pretty well.
[Image: https://farm6.staticflickr.com/5449/2978...575e_k.jpg] Homemade Overarm Pin Router by Steve Davis, on Flickr
[Image: https://farm6.staticflickr.com/5783/2978...dd2d_k.jpg] Homemade Overarm Pin Router by Steve Davis, on Flickr
And the finished front panel.
[Image: https://farm6.staticflickr.com/5827/2967...c568_k.jpg] Philco 20 Replacement Front Panel by Steve Davis, on Flickr
It may be a while before we have a complete cabinet. I still have to grind a set of shaper knives to make the base moulding.
Steve
M R Radios C M Tubes
(This post was last modified: 09-17-2017, 10:38 PM by Steve Davis.)
Posts: 384
Threads: 22
Joined: Mar 2015
City: Waxahachie, TX
Posts: 15,705
Threads: 551
Joined: Oct 2011
City: Jackson, NJ
Wow, Steve...you are a regular wizard, do you know that?
People who do not drink, do not smoke, do not eat red meat will one day feel really stupid lying there and dying from nothing.
Posts: 4,686
Threads: 51
Joined: Sep 2008
City: Sandwick, BC, CA
Another method might be to use a Dremmel with a router plate attachment, thought one would have to make a jig for it unless you have steady hands. A lot of cabinets have grooves cut into them in that way to add details like a frame around the dial, or to make a fake panel, it's nice to see a practical way to reproduce such a detail.
Regards
Arran
Posts: 1,402
Threads: 70
Joined: Oct 2007
City: Linn Creek, MO
Arran, the problem with using an ordinary router (or Dremel router) with a pattern on the top side would be the curly-que near the bottom. With the over arm router, there is a guide pin located directly under the router bit that follows a pattern on the underside of the work piece.
The pattern used to cut the vein and the grille.
[Image: https://farm6.staticflickr.com/5672/2978...26ec_k.jpg] Philco 20 Front Panel Pattern by Steve Davis, on Flickr
Steve
M R Radios C M Tubes
(This post was last modified: 09-17-2017, 10:41 PM by Steve Davis.)
Posts: 5,075
Threads: 269
Joined: Nov 2012
City: Bandon
State, Province, Country: OR
Posts: 4,108
Threads: 310
Joined: Nov 2013
City: Kings Park NY
(1) 20 deluxe front panel please! 
me
Times I have been electrocuted in 2021
As of 1/01/2021
AC: 4 DC: 1
Last year: 6
Posts: 15,705
Threads: 551
Joined: Oct 2011
City: Jackson, NJ
No....there are way more those than plain ones in good condition....or at least it seems so.
And the plain front panel to me is more intricate, this curly groove is harder to make than to just slap a piece of pre-cut wood at the top.
People who do not drink, do not smoke, do not eat red meat will one day feel really stupid lying there and dying from nothing.
Posts: 4,378
Threads: 411
Joined: Jun 2011
City: Boston
State, Province, Country: Massachusetts
There are many talented people here, neat to see a gifted woodworker ply his craft. Thanks for the photos Steve.
Paul
Tubetalk1
Posts: 667
Threads: 11
Joined: Sep 2014
City: Bellmawr, NJ
Need a ARM,,,like when doing spindles,,,,to follow old Pattern,,on wood
Posts: 1,402
Threads: 70
Joined: Oct 2007
City: Linn Creek, MO
M R Radios C M Tubes
(This post was last modified: 09-17-2017, 10:56 PM by Steve Davis.)
Posts: 1,872
Threads: 212
Joined: May 2015
City: Seattle
State, Province, Country: WA
Posts: 15,705
Threads: 551
Joined: Oct 2011
City: Jackson, NJ
really, Steve, when I watch your work it's like watching Sorcery.
I can't wait to see the finished product but I am sure this will be a marvel.
If I wore hats, they'd all be on the floor right now.
PS. BTW, are there nails at the bottom in the original cabinet or not? If not, are you going to somehow conceal them?
PPS. I still consider this cabinet more complex in making than the DeLuxe version. Or for that matter, any of the Coombs designs.
Am I wrong?
People who do not drink, do not smoke, do not eat red meat will one day feel really stupid lying there and dying from nothing.
(This post was last modified: 03-25-2016, 12:34 PM by morzh.)
Posts: 1,475
Threads: 69
Joined: Nov 2012
City: Kansas city, MO.
Excellent craftsmanship!! 
Living at the lake and building radio cabinets what a way to live. 
Posts: 384
Threads: 22
Joined: Mar 2015
City: Waxahachie, TX
Users browsing this thread: 2 Guest(s)
|
|
Recent Posts
|
|
Model 96 cabinet veneer
|
| There is some description of the veneers in the 1930 Brochure in our library. Here's the link:
klondike98 — 11:59 PM |
|
Philco 91 Speaker Replacement
|
| I can't remember, but there was a particular product for loosening glue on the more modern "spiders", used pos...MrFixr55 — 09:43 PM |
|
Philco 91 Speaker Replacement
|
| The spider is glued on the cone and so is the voice coil. I think you can use a cotton swab dipped in acetone and carefu...RodB — 02:42 PM |
|
Restoring Philco 37-604C
|
| Yes I saw that. If I knew, I'd probably try to arrange for getting it myself. But I have just got one.
Which does not m...morzh — 01:44 PM |
|
Philco 38-2 Automatic Tuning
|
| When you push the lever, you are supposed to rotate the disk to the desired station.
Then the magnetic tuning will acqu...morzh — 01:42 PM |
|
Philco 38-2 Automatic Tuning
|
| I figure out the muting from another picture that helped. Now I need to know how the automatic tuning works. When I push...dconant — 12:11 PM |
|
Philco 91 Speaker Replacement
|
| How would I go about removing the spider from the cone?dconant — 12:04 PM |
|
Philco 38-2 Automatic Tuning
|
| Hello, I am having trouble getting my automatic tuning to stay unmuted. If I play with the tuning handle I can get it to...dconant — 10:51 AM |
|
Does anyone make photofinish replacements?
|
| Here’s the link to the DIY photofinish section of our site:
klondike98 — 09:46 AM |
|
Delco car radio Peko vibrator converstion issues
|
| Hi Richard,
Thx for posting the schematic. As I remember as a kid, these were great performers for the time, likely...MrFixr55 — 08:56 AM |
|
Who's Online
|
There are currently 1915 online users. [Complete List]
» 1 Member(s) | 1914 Guest(s)
|
|
|
|
 
|
![[-]](https://philcoradio.com/phorum/images/bootbb/collapse.png "[-]")
