Philco 20 Cabinet Reproduction
Posts: 1,402
Threads: 70
Joined: Oct 2007
City: Linn Creek, MO
I have been thinking about making a 20 cabinet for sometime. The biggest holdup has been trying to figure a way to cut the scroll in the front panel. The only way that I could think of was an over arm pin router. I couldn't afford to buy one so, I took an old cheep Black and Decker router that I have had for years and made one. It's a little crude but it works pretty well.
[Image: https://farm6.staticflickr.com/5449/2978...575e_k.jpg] Homemade Overarm Pin Router by Steve Davis, on Flickr
[Image: https://farm6.staticflickr.com/5783/2978...dd2d_k.jpg] Homemade Overarm Pin Router by Steve Davis, on Flickr
And the finished front panel.
[Image: https://farm6.staticflickr.com/5827/2967...c568_k.jpg] Philco 20 Replacement Front Panel by Steve Davis, on Flickr
It may be a while before we have a complete cabinet. I still have to grind a set of shaper knives to make the base moulding.
Steve
M R Radios C M Tubes
(This post was last modified: 09-17-2017, 11:38 PM by Steve Davis.)
Posts: 384
Threads: 22
Joined: Mar 2015
City: Waxahachie, TX
Posts: 15,837
Threads: 554
Joined: Oct 2011
City: Jackson, NJ
Wow, Steve...you are a regular wizard, do you know that?
People who do not drink, do not smoke, do not eat red meat will one day feel really stupid lying there and dying from nothing.
Posts: 4,707
Threads: 51
Joined: Sep 2008
City: Sandwick, BC, CA
Another method might be to use a Dremmel with a router plate attachment, thought one would have to make a jig for it unless you have steady hands. A lot of cabinets have grooves cut into them in that way to add details like a frame around the dial, or to make a fake panel, it's nice to see a practical way to reproduce such a detail.
Regards
Arran
Posts: 1,402
Threads: 70
Joined: Oct 2007
City: Linn Creek, MO
Arran, the problem with using an ordinary router (or Dremel router) with a pattern on the top side would be the curly-que near the bottom. With the over arm router, there is a guide pin located directly under the router bit that follows a pattern on the underside of the work piece.
The pattern used to cut the vein and the grille.
[Image: https://farm6.staticflickr.com/5672/2978...26ec_k.jpg] Philco 20 Front Panel Pattern by Steve Davis, on Flickr
Steve
M R Radios C M Tubes
(This post was last modified: 09-17-2017, 11:41 PM by Steve Davis.)
Posts: 5,090
Threads: 270
Joined: Nov 2012
City: Wilsonville
State, Province, Country: OR
Posts: 4,109
Threads: 310
Joined: Nov 2013
City: Kings Park NY
(1) 20 deluxe front panel please! 
me
Times I have been electrocuted in 2021
As of 1/01/2021
AC: 4 DC: 1
Last year: 6
Posts: 15,837
Threads: 554
Joined: Oct 2011
City: Jackson, NJ
No....there are way more those than plain ones in good condition....or at least it seems so.
And the plain front panel to me is more intricate, this curly groove is harder to make than to just slap a piece of pre-cut wood at the top.
People who do not drink, do not smoke, do not eat red meat will one day feel really stupid lying there and dying from nothing.
Posts: 4,383
Threads: 412
Joined: Jun 2011
City: Boston
State, Province, Country: Massachusetts
There are many talented people here, neat to see a gifted woodworker ply his craft. Thanks for the photos Steve.
Paul
Tubetalk1
Posts: 667
Threads: 11
Joined: Sep 2014
City: Bellmawr, NJ
Need a ARM,,,like when doing spindles,,,,to follow old Pattern,,on wood
Posts: 1,402
Threads: 70
Joined: Oct 2007
City: Linn Creek, MO
M R Radios C M Tubes
(This post was last modified: 09-17-2017, 11:56 PM by Steve Davis.)
Posts: 1,874
Threads: 212
Joined: May 2015
City: Seattle
State, Province, Country: WA
Posts: 15,837
Threads: 554
Joined: Oct 2011
City: Jackson, NJ
really, Steve, when I watch your work it's like watching Sorcery.
I can't wait to see the finished product but I am sure this will be a marvel.
If I wore hats, they'd all be on the floor right now.
PS. BTW, are there nails at the bottom in the original cabinet or not? If not, are you going to somehow conceal them?
PPS. I still consider this cabinet more complex in making than the DeLuxe version. Or for that matter, any of the Coombs designs.
Am I wrong?
People who do not drink, do not smoke, do not eat red meat will one day feel really stupid lying there and dying from nothing.
(This post was last modified: 03-25-2016, 01:34 PM by morzh.)
Posts: 1,475
Threads: 69
Joined: Nov 2012
City: Kansas city, MO.
Excellent craftsmanship!! 
Living at the lake and building radio cabinets what a way to live. 
Posts: 384
Threads: 22
Joined: Mar 2015
City: Waxahachie, TX
Users browsing this thread: 4 Guest(s)
|
|
Recent Posts
|
|
New Philco Repair Bench
|
| Morzh is correct. The repair bench on our website is an archived image of chuck’s original site. He no longer provides s...klondike98 — 05:32 PM |
|
Made mistake & did not label connection
|
| Excellent information. It is all starting to come together now and your explanation really helped since I noticed that ...georgetownjohn — 04:39 PM |
|
Made mistake & did not label connection
|
| Hi John,
I don't have this radio, but I can supply some info:
Based on your pic, pins 7,8 and 1 are used together, go...MrFixr55 — 02:02 PM |
|
New Philco Repair Bench
|
| As far as I know, the Repairbench does not work, and has not been working in a while.
Chuck (we had that campaign looki...morzh — 01:33 PM |
|
Radio city products 664 schematic request
|
| Need a schematic or manual for the 664. The 663 may be similar.daveone23 — 12:38 PM |
|
New Philco Repair Bench
|
| Thanks Gary.dconant — 12:16 PM |
|
New Philco Repair Bench
|
| I tried accessing the site through our library and got the same response. It's reported to our tech gurus. GaryGarySP — 11:50 AM |
|
New Philco Repair Bench
|
| I am sure this is the archive, and not the Chuck's site.morzh — 09:50 PM |
|
Made mistake & did not label connection
|
| It's not like we are good friends with that wire and can tell it from other ptetty identical looking wires.
Why'n't you...morzh — 09:49 PM |
|
Made mistake & did not label connection
|
| I'm not sure why that wire wasn't covered in the video. I'm pretty sure the 6A8 won't work until that pin is grounded. Y...RodB — 09:47 PM |
|
Who's Online
|
| There are currently no members online. |
|
 
|
![[-]](https://philcoradio.com/phorum/images/bootbb/collapse.png "[-]")
