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Electrolytic restuffing/internals
#5

Bridkarl

This specific cap you have is the easiset type to restuff.
I usually cut it at the upper border of the depression (groove) such that the narrow part remains with the sawn off bottom.

I did use pipe cutter, but this is not the best as it will mush the cylinder a bit, especially at the end of the cut: this is the tool to cut thick copper, not thin aluminum. Again, it will cut, but much more accurate cut could be obtained using regular hacksaw.

I have several threads where I showed the way I did it.

This is one of them, though the caps are with caps on top, not the one you have; still the stuffing is similar.

https://philcoradio.com/phorum/showthrea...=philco+60

This is a similar to yours type, though 2-section one.

The latter one shows the same body type, with the depression.

There are two ways of handling it for me,

1. As shown in the latter link pictures, I use a piece of plastic pipe, and epoxy the two parts together onto that pipe. You have to make sure your new cap fits in it.
2. I take a pair of dykes, and neatly bite into the remnants of that depression and push/twist the leaflets (formed by biting) inside a bit, so they would fit inside the remaining piece of the old cap; then smear some epoxy at the inner surface of that remaining piece and push the lower part into it, straighten it out and leave to cure the epoxy. Oh, and I put a fishpaper cylinder inside to insilate that new cap from the old case.
The depression will become a narrow groove but will still look fine, and in many cases will be consealed by that cardboard sleeve, that the cap fits into, anyway.

People who do not drink, do not smoke, do not eat red meat will one day feel really stupid lying there and dying from nothing.


Messages In This Thread
Electrolytic restuffing/internals - by bridkarl - 05-04-2025, 01:17 PM
RE: Electrolytic restuffing/internals - by Arran - 05-04-2025, 04:36 PM
RE: Electrolytic restuffing/internals - by Vlad95 - 05-04-2025, 08:02 PM
RE: Electrolytic restuffing/internals - by morzh - 05-05-2025, 11:35 AM
RE: Electrolytic restuffing/internals - by morzh - 05-06-2025, 11:45 PM
RE: Electrolytic restuffing/internals - by morzh - 05-07-2025, 01:08 PM
RE: Electrolytic restuffing/internals - by GarySP - 05-07-2025, 01:26 PM
RE: Electrolytic restuffing/internals - by Vlad95 - 05-07-2025, 01:29 PM
RE: Electrolytic restuffing/internals - by RodB - 05-07-2025, 01:39 PM
RE: Electrolytic restuffing/internals - by morzh - 05-07-2025, 03:01 PM



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